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Ecorex Buildtech Pvt. Ltd.,
Raipur, Chhattisgarh 492001

Features & Benefits of AAC

  • High Bond Strength

    Special polymers impart high adhesive strength increasing overall masonry strength & load- bearing capacity.

  • No Shrinkage Cracks

    Water is retained in mortar, thus preventing shrinkage cracks

  • High Thermal Insulation

    Thin joints prevent heat transfer through walls.

  • Zero Wastage

    It is easy to apply and avoids wastage of material.

  • High Coverage

    Due to low density & high volume, it can cover 180-200sq. ft. with 3 mm thickness for 4" thick AAC Block.

  • No Curing Required

    Due to water retention polymers, curing is not essential after application

  • Economical

    Quantity of Ecorex Thin BED Mortar required is 3 time lesser than conventional mortar.

  • Premixed

    No job site blending of cement & sand is required, only water is to be added.

Easy Application - Workability

Being light in weight and larger in size, AAC Blocks are easy to apply and facilitate the efficiency of the mason, particularly in high-rise work.

S.No. Parameters Values
1 Splitting tensile strength (to measure the adhesion between two AAC blocks as per ASTM method) ?0.34 N/mm2
2 Compressive strength of mortar @ 28 days ? 5 N/mm2
3 Maximum particle size 1mm
4 Workability using standard flow table Silt content in sand 170-180 mm with 28 % of water at 27°C
5 Silt Content in Sand < 1.0
6 Bulk Density 1650 - 1700 KG/ m3 (in standard testing conditions without vibrations)
S.No. Parameters Values
1 Physical nature Free flowing and grey in colour
2 Water demand for ease in application 25-30 % (by weight)
3 Hard Dry 24 hours (further depending on temperature and humidity condition)
4 Pot life Approx. 30 minutes
5 Mortar required for jointing of two blocks of 650 mm length and 150 mm thickness 500-600 gm @ 2-3 mm thickness and 25-30 % of water by wt.
6 Surface area covered by 40 Kg bag 170 sq. Ft. (considering joint thickness of 2-3 mm)
7 Consistency (ease in spread) 1170 - 180 mm*
8 Efflorescence Negligible
S.No. Size (mm) L W H Jointing Surface area of 1 Mortar required in Kg / Block (170 - Sq. Ft/40 KG) Blocks required for 100 Jointing mortar in KG required for 100 Sq.
1 600 x 200 x 100 1.72 0.41 77.42 31.74
2 600 x 200 2.15 0.51 77.42 39.48
3 600 x 200 x 150 2.58 0.61 77.42 47.23
4 600 x 200 3.44 0.82 77.42 63.48
5 600 x 200 3.88 0.92 77.42 71.23
Parameters Specification
Appearance Grey Powder
Water Required 35%
Pot Life ~ 1.5 - 2 hrs
Curing Not required
Tensile Adhesive Strength > 0.34 MPa (as per ASTM-C1660)
Coverage 180-200 sq. Ft. (for 4" thick block)
Ecorex Mortar Conventional Mortar
Approx. Rs. 365/- for each CuM For 1:4 ratio Cement @ Rs. 4.2/- 90 kgs = Rs. 378 Sand @ Rs. 15/- 8.5 CFT = Rs. 128 Total Cost Per CuM = Rs. 506
Fast Application Not Possible
Plastering Possible after 24 hours. Curing not required Minimum 7 days curing required
Consistent quality due to computerized mixing and tested raw material Manual mixing and not possible to test every batch
Higher Bond Strength than Conventional Mortar &Not possible due to difference in properties of blocks and mortar
Negligible Shrinkage Cracks More shrinkage crakes
Easy Handling and Storage Difficult to keep stock of different components and high wastage

Note:The values obtained are from our laboratory testing conditions. Tests on site conditions may show a slight variation due to methods of testing/applications.